Automation System
CW / HW Technology
Key Features:
Fully Automated Heavy Duty System complete with TiP TiG BECKHOFF PLC and 12" Touch Screen Panel.
• HDTM technology
• universal automation for all butt weld applications
• compact size
• easy-to-use control unit for all parameters#
• active interference while welding with remote control
• welding parameter memory
• AVC, AEA, OSC control
• welding with combined parameters
• easy processing of all materials
• deposition rate up to 5,Skg/h
• lowest energy per unit
• environmental friendly, nos patter, low emission, no arc noise
• narrow gap welding technologies possible
• smaller aperture angles, less weld preparation time= less welding time
Details:
• Heavy duty linear guide line with ballscrews, X-Y-Z axis planetgear motor 20 Nm
• High precisions slide with ballscrews, stroke: 200 mm OSC-Oscillation movement, stepper motor 2 Nm
• AUT Torch holder complete with Micro Nozzle Adjustment X-Y-Z Axis
• Interconnecting cable TiG 500iDC/160HW, 3,0 m connection TIG500iDC/160HW to TiPTiG feeder
• TIG 500iDC/160HW, automation version
• Automation hot wire feeder
• AUT Version "1-1" remote control box, 5,0 m cable
• HW Automation Torch AUT 41 OS "B", 4,25 m cable
• Spare part box large AUT 410-S-"B" Jumbo gas lens
• U-Rolls 0 1,2/1,6 mm, 4 pieces
• Earth cable 70 mm2, 4,0 m, TiPTiG Encoder cable, 15,0 m
• TiPTiG Encoder
• Dimensions: L 2150 x W 1000 x H 2200 mm, mounted at heavy duty wheels
Applications:
Application range:
•TIG AC for Cold Wire applications: joint welding pipe to pipe; pipe to flange
•TIG DC for Hot Wire application: joint welding pipe to pipe; pipe to flange
• Pipe cladding inside and outside
• longitudinal seam welding
• board cladding
• AVC, AEA, OSC, single layer functions


Materials for Hot Wire applications:
Low-, medium- and high alloyed steel, Duplex, Superduplex, Copper and Titanium, Stellite, highly heat resistant and galvanized materials.
Technical Data:
Input Voltage 350 V to 480 V
Input Phase 3
Input Hz 50 / 60 Hz
Mains Fuses (slow-blow) 3 x 32 A
Max. Connected Load 24,6 kVA, Imax = 35,5 A, Ieff = 24 A
Recommended Generator Power 34 kVA
Setting Range for Welding Current 4 A - 500 A
Duty cycle 40 % (40 C) 500 A
Duty cycle 60 % (40 C) 440 A
Duty cycle 100 % (40 C) 380 A
Wire Feed Speed 0,15 - 17 m / min
Wire Frequency 17 Hz
Protection Classification IP 23
Insulation Class F
System of Cooling F
Net Width 545 mm
Net Height 1230 mm
Net Length 1100 mm
Weight of WIG 500 Compact 147 kg
Standards IEC 60 974-1;-3;10 / CE / S-Safety sign / EMC class A
Brochures PDF:
TiP TiG Products:
TiP TiG AllinOne Wire Feeder PDF